The original name in Italian is Isola di Lavoro per Impilamento Lamierini Nucleo.
Other names: Work island for stacking core sheets, Work platform for stacking core lamination.
Hydraulic Core Stacking Table with Platform shortly – HCST+P, consists from two parts:
HCST has been designed for the assembly of laminations with or without holes. It is equipped with strikers, pins, and millimeter striker to be assembled with the steplap system and with slots to bind the finished core before tipping it into a vertical position. The 90° platform tilting is powered by a hydraulic system.
Our HCST is the culmination of advanced engineering and innovative design. The robust hydraulic system at its core ensures controlled and seamless tilting, making it easier than ever to manage the components of your transformers. With this cutting-edge solution, your workflow will be optimized, and overall productivity boosted. Click here to watch a video-presentation on our YouTube channel.
The core packing platform is a mechanical and electro-hydraulic system intended for the assembly and compaction of the magnetic cores of electrical transformers. Built to accommodate different sizes and core configurations, this machine ensures maximum assembly accuracy, operational efficiency, and operator safety.
Thanks to the integration with manual systems for the control of the main movements, it allows us to reduce errors and increase productivity with the consequence of improving the magnetic quality of the final core.
The mounting base of the central column will be in a fixed position, while the side columns can be moved for the assembly of cores with different sizes. The movement of the side columns will take place through the use of side handwheels, trapezoidal screws and mechanical connection system.
The packing platform looks like a structure raised from the ground by about 1000 mm, energetically anchored by dowels with chemical anchoring to avoid any displacement during lifting and overturning of the mounted core.
It features a series of column supports so that you can tie the newly formed core and keep it in place during moving operations. On the side it has attachments to mount the fixing bands necessary to hold the core against falling (the bands are excluded from the supply).
The platform also has a base for supporting the sheets coming from the cutters ready to be
assembled and related to the central column. For the remaining columns and the lower yoke, the supports will be external and excluded from this supply.
In case of need, this equipment could be constructed with the base that matches requested dimensions of Air Cushion Pallets.
Moving transformers on air bearings has proven to save time and money in transformer production. Transformer manufacturers no longer rely on costly mechanical lift equipment and overhead cranes to perform the handling maneuverability accomplished with air bearings aka Aero-Casters. Air film technology enables increased reliability and safety and at a fraction of the cost of other more expensive methods.
The equipment is responding to the normative of Directive 2006/42/CE (EU OSHA);
Any other certifications of conformity could be discussed during negotiations;
The equipment can be constructed based on the customer’s requested dimensions;
The equipment can have any RAL color based on the customers requirements;
Manual of Use: both in the English language and requested additional language;
Warranty: for EU countries, it is 24 months; for others, 🌍12 months;
Delivery: Depends on the busyness of the factory, normally around 180 working days after PO;
Payment terms: preferred is 50% bank transfer against P.O. + 50% bank transfer at delivery time EXW;
Factory Acceptance Test (if necessary)—in person or video call;
Power Requirements: Standard 🌍– 380V/3 phase/50Hz. For USA – 480V/3 phase/60Hz;
Temperature & Humidity: 10°C-40°C (50°F-100°F) and 20-80% RH;
Corrosion Protection: Coated or corrosion-resistant material;
Control System: Remotely with push-button panel.
Hydraulic Core Stacking Table