The Model S (Crossover) Benders have been specifically designed for precision bending of CTC conductors and copper straps, producing a perfect S-shaped bend without damaging the copper wrapping paper.
Designed to meet the requirements of transformer winding operations, these tools combine precision, reliability and ease of use, ensuring consistent bending results while preserving the integrity of the conductor insulation.
Discover the bending process and see the machines in action in our YouTube demonstration video.
The Model S (Crossover) range currently includes four Hydraulic Bender models and one Battery-Powered Bender model, each designed to accommodate different copper conductor dimensions and production requirements.
The S15H is the most compact model in the range. It is designed for precision bending of smaller copper conductors and straps.
Working dimensions:
The S15RH Rotante is a special-purpose model featuring a two-sided bending configuration. It is specifically designed to bend rotating copper straps in the same operation, without damaging their copper wrapping paper.
This exclusive design makes it particularly suitable for applications requiring simultaneous bending of rotating copper straps.
Working dimensions:
The S35H is one of our best-selling models, offering versatility and flexibility for a wide range of copper bending applications.
Its adjustable L dimension allows the tool to accommodate different bending requirements.
Working dimensions:
The S35B is the battery-powered version of our best-selling S35 model. It offers the same working dimensions as the S35H while providing the flexibility and mobility of cordless operation.
Its adjustable L dimension allows it to accommodate different bending requirements.
The S35B is available in two configurations:
Customers must specify their preferred configuration when placing an order.
Working dimensions:
The S80 is the largest model in the Model S (Crossover) range. It is designed for bending larger copper conductors and straps, providing a solution for applications requiring greater working dimensions.
Working dimensions:
All dimensions are expressed in millimetres (mm).
The letters used in the model names indicate the power system or specific design configuration:
All Model S (Crossover) Benders are classified under the following HS Code:
Hydraulic Bender models operate using an Enerpac hydraulic system, consisting of three main components:
The Enerpac hydraulic pump must be connected to the compressed-air supply available at the customer’s production facility.
The required operating specifications are:
Once connected to the compressed-air supply, the Hydraulic Bender is immediately ready for operation.
The operating pedal is integrated directly into the hydraulic pump and connected to the Bender through a high-pressure hydraulic hose. This configuration allows the operator to control the bending process conveniently using the foot pedal.
Hydraulic Benders are designed to require minimal maintenance under normal operating conditions.
The main routine maintenance requirement is to periodically check the hydraulic oil level in the pump and ensure that it remains within the recommended operating range.
To further improve operator comfort and ergonomics, we recommend using a SIRA FLEX tool balancer, selected according to the appropriate maximum load capacity.
Technical specifications:
The balancer supports the weight of the Bender, allowing the winding operator to handle the tool more comfortably without having to support its full weight manually throughout the working process.
This accessory is particularly useful during prolonged operations, helping to reduce physical strain and operator fatigue while improving workplace ergonomics.
The S35B is equipped with a professional cordless drive system based on the Bosch Professional PRO GSR 18V-50 Cordless Drill/Driver.
Each Battery Bender is supplied with the following equipment:
The S35B is available in two configurations: Standard and Mirrored.
Customers must indicate their preferred configuration when placing an order to ensure the Bender is supplied according to their specific production requirements.
All Hydraulic and Battery-Powered Model S (Crossover) Benders are supplied with a dedicated hard protective case.
The case is designed to ensure safe transportation, handling and storage of the equipment, helping protect the Bender and its components when not in use.
Tecnica80 provides replacement parts for its Benders, ensuring customers have access to the components required for maintenance and repairs.
In the event of component wear or failure, replacement parts can be ordered directly from Tecnica80.
Our commitment to spare-parts availability helps minimize equipment downtime and ensures long-term reliability and continuity of production.
Model L (90°) Benders – Manual, Hydraulic & Battery-Powered Version...