Model L (90°) Benders – Manual, Hydraulic & Battery-Powered Versions

trust us your perfect 90°

Model L (90°) Benders – Manual, Hydraulic & Battery-Powered Versions

The Model L (90°) Benders have been specifically designed for precision bending of CTC conductors and copper straps to a precise 90° angle, without damaging the copper wrapping paper.

Developed to meet the requirements of transformer manufacturing and winding operations, these tools ensure accurate and consistent bending while preserving the integrity of the copper conductor insulation.

The Model L range includes manual, hydraulic and battery-powered solutions, offering flexibility to meet different production requirements and working conditions.

To see the Benders in operation and better understand their working principle, we invite you to watch our video presentation on YouTube.

Available Models

The Model L (90°) range includes two Manual Bender models and two Hydraulic Bender models. A Battery-Powered version, the L30B, is also under development.

1. L10M – Manual Bender

The L10M is the most compact model in the Model L range. It is designed for precision bending of smaller copper straps and is particularly suitable for applications requiring a compact and easy-to-handle tool.

Working dimensions:

  • A: 4–8 mm
  • B: 2–20 mm
  • R: 17 mm

2. L15M – Manual Bender

The L15M is one of our best-selling manual models. It offers greater versatility and allows copper straps to be bent to 90° in either direction, to the right or to the left.

This bidirectional bending capability makes it particularly suitable for applications requiring flexibility in the bending direction.

Working dimensions:

  • A: 4–15 mm
  • B: 2–15 mm
  • R: 20 mm

Bending direction: 90° to the right or left.

3. L30H – Hydraulic Bender

The L30H is one of our best-selling models, designed to provide reliable and precise 90° bending for medium-sized copper conductors and straps.

Its hydraulic operating system makes it suitable for applications requiring consistent bending performance and reduced manual effort.

Working dimensions:

  • A: 4–30 mm
  • B: 2–30 mm
  • R: 15 mm

A Battery-Powered version of this model, designated L30B, is currently under development.

4. L80H – Hydraulic Bender

The L80H is the largest model in the Model L range. It is specifically designed for bending larger copper straps and conductors, accommodating applications requiring greater working dimensions.

Working dimensions:

  • A: 25–80 mm
  • B: 5–30 mm
  • R: 15 mm

5. L30B – Battery-Powered Bender

The L30B is the battery-powered version of our best-selling L30 model. It offers the same working dimensions and bending capabilities as the L30H, while providing the flexibility and mobility of cordless operation.

Working dimensions:

  • A: 4–30 mm
  • B: 2–30 mm
  • R: 15 mm

Its Bosch Professional 18V battery-powered system eliminates the need for a compressed-air connection, making it suitable for production environments where greater freedom of movement is required.

Model Comparison

All dimensions are expressed in millimetres (mm).

Model Identification

The letters used in the model names indicate the operating system:

  • M – Manual version.
  • H – Hydraulic version.
  • B – Battery-powered version.

Technical Information

HS Classification

All Model L (90°) Benders are classified under the following HS Code:

  • HS Code: 8504.90.90

Hydraulic Benders – Enerpac Hydraulic System

The Hydraulic Bender models operate using an Enerpac hydraulic system, consisting of three main components:

Hydraulic Cylinder – Enerpac RC53

  • Model: Enerpac RC53
  • HS Code: 8412.21.80.90
  • Supply: Included with the Hydraulic Bender and in its purchase price.
  • Installation: Mounted directly on the Bender.

Hydraulic Pump – Enerpac PA133

  • Model: Enerpac PA133
  • HS Code: 8413.50.61.90
  • Weight: Approximately 6 kg.
  • Supply: Available for separate purchase.

High-Pressure Hydraulic Hose – Enerpac HC7210

  • Model: Enerpac HC7210
  • HS Code: 3917.31.00.90
  • Weight: Approximately 2 kg.
  • Supply: Available for separate purchase.

Compressed-Air Requirements and Operation

The Enerpac hydraulic pump must be connected to the compressed-air supply available at the customer’s production facility.

The required operating specifications are:

  • Air pressure: 8 bar
  • Air consumption: 340 L/min

Once connected to the compressed-air supply, the Hydraulic Bender is immediately ready for operation.

The operating pedal is integrated directly into the hydraulic pump and connected to the Bender through a high-pressure hydraulic hose. This configuration allows the operator to control the bending process conveniently using the foot pedal.

Maintenance and Hydraulic Oil

Hydraulic Benders are designed to require minimal maintenance under normal operating conditions.

The main routine maintenance requirement is to periodically check the hydraulic oil level in the pump and ensure that it remains within the recommended operating range.

  • Recommended hydraulic oil: ISO VG 46 (ISO 46) hydraulic oil.

Optional Accessory – SIRA FLEX Tool Balancer

To improve operator comfort and ergonomics, we recommend using a SIRA FLEX tool balancer, selected according to the appropriate maximum load capacity.

Technical specifications:

  • Brand: SIRA
  • Model: FLEX
  • HS Code: 8431.39.90
  • Weight: Approximately 6 kg.
  • Supply: Available for separate purchase.
  • Load capacity: Selected according to the weight of the Bender.

The balancer supports the weight of the Bender, allowing the winding operator to handle the equipment more comfortably without having to support its full weight manually throughout the working process.

This accessory is particularly useful during prolonged operations, helping to reduce physical strain and operator fatigue while improving workplace ergonomics.

Battery-Powered Bender – L30B

The L30B is the battery-powered version of our best-selling L30 model. It offers the same working dimensions and bending capabilities as the L30H, while providing the flexibility and mobility of cordless operation.

Its power system is based on the Bosch Professional PRO GSR 18V-50 Cordless Drill/Driver, providing a cordless operating solution.

The planned battery equipment includes:

  • 1 × Bosch Professional PRO GSR 18V-50 Cordless Drill/Driver
  • 1 × Bosch Professional ProCORE18V 4.0 Ah Li-Ion Battery
  • 1 × Bosch Professional GAL 18V-40 Battery Charger

The battery-powered configuration is intended to provide greater mobility and flexibility by eliminating the need for a compressed-air connection during operation.

Final technical specifications and availability will be confirmed upon completion of development.

Standard Equipment – Protective Carrying Case

All Manual, Hydraulic and Battery-Powered Model L (90°) Benders are supplied with a dedicated hard protective case.

The case is designed to ensure safe transportation, handling and storage of the equipment, helping protect the Bender and its components when not in use.

Spare Parts and Technical Support

Tecnica80 provides replacement parts for its Benders, ensuring customers have access to the components required for maintenance and repairs.

In the event of component wear or failure, replacement parts can be ordered directly from Tecnica80.

Our commitment to spare-parts availability helps minimize equipment downtime and ensures long-term reliability and continuity of production.

Do you need more information?

send us an e-mail to:
contact@tecnica80.com

or call to our manufacturing plant in Italy:
+39 069 270-3357

or call to our representative in USA:
+1 929 899-8003

or text us in WhatsApp:
+39 350 972-5957